We were asked by an Oil & Gas operator in Australia to solve a big problem they were experiencing on an unmanned platform.

The problem was with a very high-pressure drop low flow valve that was constantly failing due to poor design.

We quickly identified the root cause for the failure and presented the solution to the end customer. The customer involved a varied number of technical decision-makers who all agreed the proposed solution was the right one to solve the problem...

We were approached by a Power Station to help solve an ongoing repeat failure of a number of Feedwater Control Valves (HP, MP & IP)

After technical evaluation of the operating conditions and the current OEM valve we identified and presented a number of improvements to the customer. It was clear that the OEM technology for this application was not up to the job so CPC engineered a trim solution that would fit directly into the existing OEM valve with no alterations to the body or actuator assembly...

Upgrading a welded seat to Quick change configuration: We have been working with clients to reduce their maintenance and downtime by upgrading the Bypass Valves of CCI/BTG VLB & VLR valves to a quick change removable seat replacing the welded in type.

CPC Delivered a complete quick-change trim complete with all tooling, soft goods and fitting instructions. This trim upgrade was the largest one ever done and was for a VLB 280BTC valve...

We recently supplied a number of new upgraded trims to retrofit into Flowserve Channel Stream Valves at a US Power Plant.

The original Flowserve trims were experiencing severe erosion within 1 years operation. The applications were feedwater and Min Flow Recirc.

Our Engineering team evaluated the actual process conditions and based on the severe application worked out that the existing 6 stage pressure reduction in the Channel Stream valves was insufficient for the applications and required a minimum of 14 & 16 stages...

Carrying out Fracking operations can result in a number of issues

1. Polymer damage by friction reducers
2. Emulsion formation by chemistry and crude oil
3. Clay swelling
4. Water blocks
5. Gas blocks
6. Condensate blocks

Use of SAS MicroFrack 69 PURE is equivalent to an uplift in production of 20 – 30%...

A European waste management company uses SAS SludgeTreat 156SC to treat 40,000 MT of waste, and in the process saves the refinery $12m over 4 years.

SAS SludgeTreat 156SC was used to reduce the viscosity of heavy thick crude oil sludge, enabling fast removal with minimal effort and reduced manual labour.

The waste removed from onsite oil storage and tank bottoms is treated using a combination of SAS SludgeTreat 156SC and centrifugation...

For a period of four years SAS-ES supplied its semi-automated tank cleaning systems and microemulsion SAS PitClean 102C products from Houston, Texas to Brazil.

The fixed installed tank cleaning system, using Scanjet tank cleaning machines worked with the SAS PitClean 102C to quickly clean out the mud pits, fluidise all of the caked mud, flush the lines and reduce men entry into the pits...

The Spill Back Valve is used as a pressure control function for the export header to maintain the pressure and prevent lifting of the PSV’s when an additional pump comes online.

Solution water is pumped from the treatment plant to the injection wells by transfer pumps to a common manifold.

To prevent a possible overpressure situation should the pumps deadhead, then a spill backline to the clean water tank was installed and the pressure is regulated by a control valve being PCV901. The pipe has an upstream pressure transmitter that sends a signal back to the installed positioner on PCV901 to control which opens/closes to maintain an export pressure of 19.5 bar...